Manufacturing and Industrial Automation
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Unlock Operational Excellence with AI-Driven Automation
At AI India Innovations, we harness the power of Artificial Intelligence, Computer Vision, and Edge AI to revolutionize how manufacturing systems operate. Our tailored automation solutions help industries reduce downtime, optimize productivity, and ensure safety through intelligent, real-time insights.
What We Offer
Smart Factory Enablement
- Digital transformation of legacy manufacturing setups
- Integration of IoT sensors, Edge AI, and data pipelines
- Real-time operational visibility and predictive insights
Computer Vision for Industrial Inspection
- Automated defect detection and quality control
- Visual inspection for assembly line optimization
- Integration with existing CCTV & robotic arms
Predictive Maintenance Systems
- AI models to forecast equipment failure
- Reduce unplanned downtimes and improve asset lifecycle
- Custom dashboards and alerts for maintenance teams
Workforce Productivity Monitoring
- Computer Vision-based monitoring of worker activity
- Categorization: Active / Idle / Out-of-Area
- Insights to improve floor efficiency and labour utilization
Robotics & Process Automation
- AI-powered robotics for high-speed tasks
- Integration with PLCs, SCADA, and MES systems
- Workflow automation and adaptive process tuning
Our Projects
BPCL – AI-Powered LPG Cylinder Management
We partnered with Bharat Petroleum Corporation Limited (BPCL) to deploy an AI-powered system for automated LPG cylinder counting, cap detection, and classification eliminating manual errors, speeding up unloading, and improving accountability.
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Successful digital transformation of manual LPG cylinder management using AI and Computer Vision. “A streamlined, intelligent solution that redefined how industrial safety and efficiency are achieved.” |
AI - Based Welding Quality Inspection
We collaborated with Mahindra & Mahindra at their production unit (D1 Block) to implement an AI-based quality inspection solution for welding operations enhancing defect detection and ensuring consistency in automotive body manufacturing.
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Streamlined welding inspection with AI-driven precision and reliability. “An intelligent approach to quality control in automotive production.” |
Assembly Line Automation | Real-Time Counting & Defect Detection
We developed a smart vision system for real-time counting, classification, and quality inspection across conveyor belts and assembly lines addressing issues like manual counting errors, missed defects, and inconsistent quality checks.
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AI-enabled manufacturing intelligence delivering error-free, scalable, and efficient production line operations. “Smarter inspections, faster production, and zero compromise on quality.” |
AI-Based Distance Measurement System
We developed an advanced AI-powered distance measurement solution to automate accurate object-to-object or point-to-point distance calculations from images and live video in real time.
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A scalable AI system for real-time, camera-based distance tracking, improving measurement precision and safety in industrial and automotive contexts. |
Why Choose AI India Innovations?
- Proven expertise in AI + Industrial Integration
- Scalable solutions tailored to your factory floor
- Quick deployment with minimal downtime
- End-to-end support: From PoC to production
